Manhour Resources Planning Tool
MHPlanner+ is the Kuwait Airways manhour planning and compliance support tool. It helps teams plan qualified staff and support staff resources, forecast required hours, and generate an executive report for approval and recordkeeping.
1. Enter qualified staff resources and working days.
2. Enter admin/support staff resources and working days.
3. Add tasks with required hours and monthly frequency.
4. Review variance and capacity on Dashboard and Report tabs.
5. Print the report, sign it, and file it for records.
6. If required by thresholds, submit the report to the responsible authority.
Tip: Use the Report tab for approvals and the Support tab for help if calculations need clarification.
| Unit Name | Staff Count | Shift Hrs/Day | Days M1 | Days M2 | Days M3 |
|---|
| Item | Month 1 | Month 2 | Month 3 |
|---|---|---|---|
| Daily Break Time (Auto) | 627 | 570 | 627 |
| Sick Leave 2% (Auto) | 70.4 | 64.0 | 70.4 |
| Planned Training (hrs) | |||
| Vacation (hrs) | |||
| NET AVAILABLE HOURS | 2,642 | 2,388 | 2,642 |
| Task Description | Assigned Unit | Hrs/Task | Freq M1 | Freq M2 | Freq M3 | Req M1 | Req M2 | Req M3 |
|---|
| Required Hours: | 3,136 | 2,849 | 3,291 |
| Variance: | -494 | -461 | -649 |
| Variance %: | -15.8% | -16.2% | -19.7% |
| Unit Name | Staff Count | Shift Hrs/Day | Days M1 | Days M2 | Days M3 |
|---|
| Item | Month 1 | Month 2 | Month 3 |
|---|---|---|---|
| Daily Break Time (Auto) | 1,023 | 930 | 1,023 |
| Sick Leave 2% (Auto) | 116.2 | 105.6 | 116.2 |
| Planned Training (hrs) | |||
| Vacation (hrs) | |||
| NET AVAILABLE HOURS | 4,412 | 3,990 | 4,412 |
| Task Description | Assigned Unit | Hrs/Task | Freq M1 | Freq M2 | Freq M3 | Req M1 | Req M2 | Req M3 |
|---|
| Required Hours: | 4,200.5 | 3,808 | 4,402.5 |
| Variance: | +211.5 | +182 | +9.5 |
| Variance %: | +5.0% | +4.8% | +0.2% |
This tool supports compliance with the following regulatory requirements:
â Human factors limitations: 48-hour weekly maximum working hours
â Part-145: Maintenance organization approval and continuing airworthiness requirements
â Regulatory Compliance: Compliance with Kuwait DGCA, EASA, UK CAA and other regulatory authorities as applicable
â MOE / CAME: Quarterly manhour planning review and escalation requirements
â ICAO Standards: International aviation safety standards
â Manhour estimates based on historical data, applicable section tasks and/or MPD requirements
Manager Name:
Position: Line Maintenance Manager
Date:
âĸ View real-time Key Performance Indicators (KPIs)
âĸ Monitor quarterly variance for both staff categories
âĸ Check alert notifications for critical/warning statuses
âĸ Review color-coded status legend
Resource Planning Section:
âĸ Enter unit name (e.g., "Line Maintenance Engineers")
âĸ Enter staff count for each unit
âĸ Enter shift hours per day (typically 8 or 12 hours)
âĸ Enter working days for each month (account for weekends and holidays)
âĸ Click "+ Add Unit" to add more units
âĸ Click "Ã" to delete unwanted units
Loss of Manhour Resources:
âĸ Daily break time and sick leave (2%) are AUTO-CALCULATED
âĸ Enter planned training hours for each month
âĸ Enter vacation hours for each month
âĸ NET AVAILABLE HOURS calculated automatically
Forecasted Workload:
âĸ Enter task description (e.g., "Daily Pre-flight Inspections")
âĸ Assign unit responsible for task
âĸ Enter estimated hours per task
âĸ Enter task frequency for each month
âĸ Required hours AUTO-CALCULATED (Hours à Frequency)
âĸ Variance analysis shows shortage or surplus automatically
âĸ Same structure as Qualified Staff tab
âĸ Enter mechanics, technicians, coordinators, and support staff
âĸ Enter maintenance and operational tasks
âĸ All calculations work identically
âĸ AUTO-GENERATED executive report
âĸ Shows overall status (Critical/Warning/OK)
âĸ Detailed findings for both staff categories
âĸ Recommended mitigation actions based on status
âĸ Compliance statement and approval signatures
âĸ Use "Print Report" button to generate PDF
đ¨ CRITICAL (>25% shortage):
IMMEDIATE action required. Notify Quality Manager and Accountable Manager per MOE requirements.
â ī¸ WARNING (10-25% shortage):
Plan mitigation: implement overtime, accelerate training, consider recruitment.
â CAUTION (0-10% shortage):
Monitor closely and prepare contingency plans.
â OK (Balanced/Surplus):
No action needed. Maintain current staffing levels.
â Update working days at the start of each quarter
â Account for Kuwait weekends (Friday-Saturday) and public holidays
â Review and adjust count factors based on actual performance (industry standard: 1.5-2.5x MPD baseline)
â Include buffer time for unscheduled maintenance and AOG situations
â Document variance reasons monthly for continuous improvement
â Coordinate with Operations for accurate flight schedule forecasting
â Validate training hours against annual training plan
â Consider environmental factors (temperature, facility conditions) when planning
â Save data regularly using the "Save Data" button
â Review KPIs weekly, full report monthly, and present quarterly to management
Staff Count à Shift Hours/Day à Working Days = Gross Hours
Gross Hours - Break Time - Sick Leave - Training - Vacation = Net Hours
âĸ Break Time: Automatically calculated at 1 hour per 8-hour shift (12.5% of gross hours)
âĸ Sick Leave: Fixed at 2% of gross hours (industry standard per EASA guidelines)
Variance = Net Available Hours - Required Hours
Variance % = (Variance / Required Hours) Ã 100
Note: Negative variance indicates shortage; positive indicates surplus capacity
When planning tasks, consider applying a count factor to MPD-specified hours based on your organization's performance:
Example: MPD task shows 0.5 MH, your organization typically takes 1.0 MH â Count Factor = 2.0
Target utilization rates for optimal efficiency:
Per EASA requirements and FRMS best practices:
A: Click "đ Recalculate All" button or refresh the page. All inputs trigger automatic recalculation.
A: Save each quarter separately. This tool is designed for quarterly rolling plans per MOE requirements.
A: Add overtime as additional staff hours or increase shift hours/day. Note: Maximum 48 hours/week per Kuwait law.
A: Yes! Use "+ Add Unit" or "+ Add Task" buttons. Use "Ã" button to remove rows you don't need.
A:
1. Immediately notify QM and AM per regulatory requirements
2. Review Report tab for mitigation recommendations
3. Consider: overtime authorization, training acceleration, temporary staff, or work deferral
4. Document actions taken and expected resolution timeline
A: Aim for Âą10% accuracy. Use historical data, flight schedule, and fleet planning. Review monthly and adjust for next quarter.
A: Include all associated work: actual maintenance, supervision, planning, tooling prep, documentation, and quality monitoring.
â Enter confirmed training schedules as soon as approved
â Update vacation hours based on approved leave requests
â Review task frequencies quarterly based on actual performance
â Add 10% buffer in task hours for unplanned work
â Click "Recalculate All" if numbers seem incorrect
â Use "Print Report" for formal documentation and signatures
â Save/bookmark this page for quick access
For technical issues with this tool, please contact:
Tool Developer: Engr. Abdulmuhsen Haji Mohammad
Email: abdulmuhsen.mohammad@kuwaitairways.com
Available: Sunday-Thursday, 8:00 AM - 2:00 PM Kuwait Time
For guidance on planning inputs, usage, and calculation methodology, reach out to:
Quality/Compliance Monitoring Section - Quality Engineers
Developer: Engr. Abdulmuhsen Haji Mohammad - AMX
Email: abdulmuhsen.mohammad@kuwaitairways.com
Department: Kuwait Airways - Quality/Compliance Monitoring - Engineering
Application: MHPlanner+
Tool Version: 1.0.0
Last Updated: February 2026
Version Control:
âĸ Managed under software version control with change history and author tracking
âĸ Releases are tagged by version with documented changes
âĸ Source updates follow internal review and approval workflow
Copyright: Kuwait Airways Quality/Compliance Monitoring - Engineering and Engr. Abdulmuhsen Haji Mohammad. All rights reserved.
This software and its contents are provided for internal planning and compliance support. It is intended for authorized use only.
License & Use: No license is granted for external distribution, commercial use, or reuse outside authorized Kuwait Airways operations without written permission.
Modification Policy: Any changes to the source code, interface, or logic require prior written approval from the owner and developer. Unauthorized copying, distribution, or modification is prohibited.