Kuwait Airways

MHPlanner+

Manhour Resources Planning Tool

MHPlanner+
MHPlanner+

Overview

MHPlanner+ is the Kuwait Airways manhour planning and compliance support tool. It helps teams plan qualified staff and support staff resources, forecast required hours, and generate an executive report for approval and recordkeeping.

Quick Start

1. Enter qualified staff resources and working days.

2. Enter admin/support staff resources and working days.

3. Add tasks with required hours and monthly frequency.

4. Review variance and capacity on Dashboard and Report tabs.

5. Print the report, sign it, and file it for records.

6. If required by thresholds, submit the report to the responsible authority.

Workflow Diagram

flowchart TD A["Add qualified staff (counts, shifts, days)"] --> B["Add support staff (counts, shifts, days)"] B --> C["Add task lists and required hours"] C --> D["Review KPIs and variance"] D --> E["Generate report"] E --> F["Print report"] F --> G["Sign and keep in records"] D --> H["If required, report per compliance thresholds"]

Tip: Use the Report tab for approvals and the Support tab for help if calculations need clarification.

Key Performance Indicators

Qualified Staff Variance
-17.3%
WARNING
Admin/Mechanics Variance
+3.2%
OK
Total Qualified Staff
19
Engineers & Inspectors
Total Admin & Mechanics
41
Support Staff

Quarterly Summary

Qualified Staff (Quarter)

Net Available Hours: 7,672
Required Hours: 9,276
Variance: -1,604

Admin & Mechanics (Quarter)

Net Available Hours: 12,814
Required Hours: 12,411
Variance: +403

Status Legend

CRITICAL (>25%) - Immediate action required. Notify QM and AM per MOE requirements.
WARNING (10-25%) - Plan mitigation: overtime, training, recruitment.
CAUTION (0-10%) - Monitor closely, prepare contingency plans.
OK (Balanced/Surplus) - No action needed, maintain current levels.

Qualified Staff Resource Planning

Unit Name Staff Count Shift Hrs/Day Days M1 Days M2 Days M3

Loss of Manhour Resources

Item Month 1 Month 2 Month 3
Daily Break Time (Auto) 627 570 627
Sick Leave 2% (Auto) 70.4 64.0 70.4
Planned Training (hrs)
Vacation (hrs)
NET AVAILABLE HOURS 2,642 2,388 2,642

Forecasted Workload

Task Description Assigned Unit Hrs/Task Freq M1 Freq M2 Freq M3 Req M1 Req M2 Req M3

Variance Analysis

Required Hours: 3,136 2,849 3,291
Variance: -494 -461 -649
Variance %: -15.8% -16.2% -19.7%

Admin Staff & Mechanics Resource Planning

Unit Name Staff Count Shift Hrs/Day Days M1 Days M2 Days M3

Loss of Manhour Resources

Item Month 1 Month 2 Month 3
Daily Break Time (Auto) 1,023 930 1,023
Sick Leave 2% (Auto) 116.2 105.6 116.2
Planned Training (hrs)
Vacation (hrs)
NET AVAILABLE HOURS 4,412 3,990 4,412

Forecasted Workload

Task Description Assigned Unit Hrs/Task Freq M1 Freq M2 Freq M3 Req M1 Req M2 Req M3

Variance Analysis

Required Hours: 4,200.5 3,808 4,402.5
Variance: +211.5 +182 +9.5
Variance %: +5.0% +4.8% +0.2%

Manhour Plan Executive Report

Section/Station:
Manager:
Period:
Report Date:

Overall Status

Detailed Findings

Recommended Mitigation Actions

Approval Signatures

Manager Name:

Position: Line Maintenance Manager

Date:

📖 User Guide - Manhour Planning Tool

đŸŽ¯ Quick Start

  1. Dashboard Tab: View instant KPIs and quarterly summary at a glance
  2. Qualified Staff Tab: Enter/modify resources and forecasted tasks for engineers
  3. Admin & Mechanics Tab: Enter/modify resources and tasks for support staff
  4. Report Tab: Auto-generated executive report with status and mitigation recommendations
  5. All calculations are LIVE: Changes update instantly across all tabs

âš™ī¸ How to Use Each Tab

📊 Dashboard Tab

â€ĸ View real-time Key Performance Indicators (KPIs)

â€ĸ Monitor quarterly variance for both staff categories

â€ĸ Check alert notifications for critical/warning statuses

â€ĸ Review color-coded status legend

đŸ‘¨â€âœˆī¸ Qualified Staff Tab

Resource Planning Section:

â€ĸ Enter unit name (e.g., "Line Maintenance Engineers")

â€ĸ Enter staff count for each unit

â€ĸ Enter shift hours per day (typically 8 or 12 hours)

â€ĸ Enter working days for each month (account for weekends and holidays)

â€ĸ Click "+ Add Unit" to add more units

â€ĸ Click "×" to delete unwanted units

Loss of Manhour Resources:

â€ĸ Daily break time and sick leave (2%) are AUTO-CALCULATED

â€ĸ Enter planned training hours for each month

â€ĸ Enter vacation hours for each month

â€ĸ NET AVAILABLE HOURS calculated automatically

Forecasted Workload:

â€ĸ Enter task description (e.g., "Daily Pre-flight Inspections")

â€ĸ Assign unit responsible for task

â€ĸ Enter estimated hours per task

â€ĸ Enter task frequency for each month

â€ĸ Required hours AUTO-CALCULATED (Hours × Frequency)

â€ĸ Variance analysis shows shortage or surplus automatically

🔧 Admin & Mechanics Tab

â€ĸ Same structure as Qualified Staff tab

â€ĸ Enter mechanics, technicians, coordinators, and support staff

â€ĸ Enter maintenance and operational tasks

â€ĸ All calculations work identically

📄 Report Tab

â€ĸ AUTO-GENERATED executive report

â€ĸ Shows overall status (Critical/Warning/OK)

â€ĸ Detailed findings for both staff categories

â€ĸ Recommended mitigation actions based on status

â€ĸ Compliance statement and approval signatures

â€ĸ Use "Print Report" button to generate PDF

📊 Understanding Status Levels

🚨 CRITICAL (>25% shortage):

IMMEDIATE action required. Notify Quality Manager and Accountable Manager per MOE requirements.

âš ī¸ WARNING (10-25% shortage):

Plan mitigation: implement overtime, accelerate training, consider recruitment.

⚠ CAUTION (0-10% shortage):

Monitor closely and prepare contingency plans.

✅ OK (Balanced/Surplus):

No action needed. Maintain current staffing levels.

💡 Best Practices

✓ Update working days at the start of each quarter

✓ Account for Kuwait weekends (Friday-Saturday) and public holidays

✓ Review and adjust count factors based on actual performance (industry standard: 1.5-2.5x MPD baseline)

✓ Include buffer time for unscheduled maintenance and AOG situations

✓ Document variance reasons monthly for continuous improvement

✓ Coordinate with Operations for accurate flight schedule forecasting

✓ Validate training hours against annual training plan

✓ Consider environmental factors (temperature, facility conditions) when planning

✓ Save data regularly using the "Save Data" button

✓ Review KPIs weekly, full report monthly, and present quarterly to management

📊 Understanding the Calculations

Gross Available Hours Formula:

Staff Count × Shift Hours/Day × Working Days = Gross Hours

Net Available Hours Formula:

Gross Hours - Break Time - Sick Leave - Training - Vacation = Net Hours

Auto-Calculated Deductions:

â€ĸ Break Time: Automatically calculated at 1 hour per 8-hour shift (12.5% of gross hours)

â€ĸ Sick Leave: Fixed at 2% of gross hours (industry standard per EASA guidelines)

Variance Calculation:

Variance = Net Available Hours - Required Hours
Variance % = (Variance / Required Hours) × 100

Note: Negative variance indicates shortage; positive indicates surplus capacity

🔧 Advanced Features

Count Factor Application:

When planning tasks, consider applying a count factor to MPD-specified hours based on your organization's performance:

  • Count Factor 1.5: Highly efficient organization with optimal conditions
  • Count Factor 2.0: Standard organization (recommended starting point)
  • Count Factor 2.5: Organization with challenging environmental conditions

Example: MPD task shows 0.5 MH, your organization typically takes 1.0 MH → Count Factor = 2.0

Capacity Utilization Optimization:

Target utilization rates for optimal efficiency:

  • 85-95%: Optimal range for qualified staff
  • 90-100%: Acceptable for admin/mechanics with buffer
  • >100%: Requires overtime or temporary staff
  • <75%: Consider resource reallocation or increased workload

Fatigue Risk Management:

Per EASA requirements and FRMS best practices:

  • Maximum 48 hours per week per Kuwait labor law
  • Plan adequate rest periods between shifts
  • Monitor overtime patterns to prevent fatigue-related errors
  • Adjust shift patterns during high-workload periods

❓ Troubleshooting & FAQ

Q: Why are my calculations not updating?

A: Click "🔄 Recalculate All" button or refresh the page. All inputs trigger automatic recalculation.

Q: What if I need more than 3 months planning?

A: Save each quarter separately. This tool is designed for quarterly rolling plans per MOE requirements.

Q: How do I account for overtime?

A: Add overtime as additional staff hours or increase shift hours/day. Note: Maximum 48 hours/week per Kuwait law.

Q: Can I add more resource units or tasks?

A: Yes! Use "+ Add Unit" or "+ Add Task" buttons. Use "×" button to remove rows you don't need.

Q: What should I do if variance exceeds -25%?

A:
1. Immediately notify QM and AM per regulatory requirements
2. Review Report tab for mitigation recommendations
3. Consider: overtime authorization, training acceleration, temporary staff, or work deferral
4. Document actions taken and expected resolution timeline

Q: How accurate should my forecasts be?

A: Aim for Âą10% accuracy. Use historical data, flight schedule, and fleet planning. Review monthly and adjust for next quarter.

Q: What's included in "Required Hours" for tasks?

A: Include all associated work: actual maintenance, supervision, planning, tooling prep, documentation, and quality monitoring.

holidays

✓ Enter confirmed training schedules as soon as approved

✓ Update vacation hours based on approved leave requests

✓ Review task frequencies quarterly based on actual performance

✓ Add 10% buffer in task hours for unplanned work

✓ Click "Recalculate All" if numbers seem incorrect

✓ Use "Print Report" for formal documentation and signatures

✓ Save/bookmark this page for quick access

📞 Support & Contact

đŸĸ Kuwait Airways - Quality/Compliance Monitoring - Engineering

💡 Technical Support

For technical issues with this tool, please contact:

Tool Developer: Engr. Abdulmuhsen Haji Mohammad

Email: abdulmuhsen.mohammad@kuwaitairways.com

Available: Sunday-Thursday, 8:00 AM - 2:00 PM Kuwait Time

📊 Manhour Planning, Usage & Calculation Support

For guidance on planning inputs, usage, and calculation methodology, reach out to:

Quality/Compliance Monitoring Section - Quality Engineers

â„šī¸ About This Tool

👤 Developer Information

Developer: Engr. Abdulmuhsen Haji Mohammad - AMX

Email: abdulmuhsen.mohammad@kuwaitairways.com

Department: Kuwait Airways - Quality/Compliance Monitoring - Engineering

🔄 Version Control & Details

MHPlanner+

Application: MHPlanner+

Tool Version: 1.0.0

Last Updated: February 2026

Version Control:

â€ĸ Managed under software version control with change history and author tracking

â€ĸ Releases are tagged by version with documented changes

â€ĸ Source updates follow internal review and approval workflow

Š Copyright & Disclaimer

Copyright: Kuwait Airways Quality/Compliance Monitoring - Engineering and Engr. Abdulmuhsen Haji Mohammad. All rights reserved.

This software and its contents are provided for internal planning and compliance support. It is intended for authorized use only.

License & Use: No license is granted for external distribution, commercial use, or reuse outside authorized Kuwait Airways operations without written permission.

Modification Policy: Any changes to the source code, interface, or logic require prior written approval from the owner and developer. Unauthorized copying, distribution, or modification is prohibited.